Baja Designs XL80 KTM Headlight Conversion Kit, Clear Single with Harness, 677098

Upgrade selected KTM off-road motorcycles with the Baja Designs XL80 Headlight Conversion Kit. The manufacturer describes a drop-in replacement with ample adjustability, vertical and horizontal spread for trail coverage, a plug-and-play connector and installation hardware. This kit supplies one clear-lens XL80 light and a wiring harness.

Manufacturer application list

• 2020–2022 KTM 150 XC-W TPI
• 2017–2019 KTM 250 EXC-F
• 2020–2022 KTM 250 XC TPI
• 2019–2022 KTM 250 XC-W TPI
• 2020–2022 KTM 300 XC TPI
• 2019–2022 KTM 300 XC-W TPI
• 2017–2023 KTM 350 EXC-F
• 2020–2022 KTM 350 XCF-W
• 2019 KTM 450 EXC-F
• 2017–2023 KTM 500 EXC-F
• 2020–2023 KTM 500 XCF-W

Fitment discrepancy: The application list above follows the manufacturer's application summary. Its extended description gives shorter ranges: 2020–21 150 XC-W TPI; 2017–18 250 EXC-F; 2020–21 250 XC TPI; 2019–21 250 XC-W TPI; 2020–21 300 XC TPI; 2019–20 300 XC-W TPI; 2017–21 350 EXC-F; 2020–21 350 XCF-W; 2019 450 EXC-F; 2017–21 500 EXC-F; and 2020–21 500 XCF-W. Confirm exact model-year compatibility with Baja Designs, especially years outside those shorter ranges.

Included components and beam clarification

• One XL80 light pod with clear lens
• Wiring harness and plug-and-play connector
• Installation hardware described in the kit marketing
• Manufacturer part number and store SKU: 677098

Beam-pattern discrepancy: The product name says XL80 (D/C), the extended description calls the optic Trail, and the contents label light 670003 as Spot. These conflicting labels do not establish a single verified beam pattern. Confirm the supplied optic with Baja Designs before purchase if beam selection is critical. A replacement headlight shell is not explicitly identified as included.

Part-specific output and dimming

This exact kit's marketing lists 9,022 lumens for the single XL80 and a 20 percent dimming feature. The source does not clarify whether that percentage describes remaining brightness or the amount of reduction, so no dimmed-output figure is promised. Power, amperage, input-voltage range and pod dimensions are not specified in this record; ratings from related XL80 products are not substituted.

Optional Hi/Lo wiring and electrical checks

Baja Designs identifies 12-9016, also written as 129016, as a separate Hi/Lo harness add-on designed to retain the factory dual-sport motorcycle bar switch's high/low pinout. This add-on is not represented as included with the kit.

Indicator behavior: The manufacturer warns that the high-beam indicator will always be on when used with its Hi/Low KTM relay harness. Check Baja Designs' motorcycle power-capacity chart and part-specific instructions before installation. The included plug-and-play connector does not establish compatibility with every KTM electrical configuration or guarantee factory-switch high/low operation without the separate add-on.

The manufacturer describes an off-road headlight conversion. DOT/SAE road-use approval is not established by the supplied record.

Manufacturer coverage

Baja Designs lists a 30-Day Satisfaction Guarantee and Limited Lifetime Warranty, subject to the manufacturer's terms.

Prop 65 WARNING: This product can expose you to chemicals, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.